HG4000E Horizontal Grinder
As your stationary operation looks to electric-power, Vermeer is your partner for the equipment expertise you need.
- Bring efficiency to your stationary grinding operation
- Drum and screen options provide efficient processing and product sizing
- A wide infeed design makes over-the-side loading easy and efficient
- Reduce the quantity and distance of thrown debris
FEATURES & BENEFITS
Dedicated chip drum
For enhanced flexibility with the HG4000E, a dedicated chip drum – adjustable for product size ranging from .125 in to 1.5 in (3.2 mm to 38.1 mm) - is available.
Motor starter panel
The motor starter panel provides options to configure a control system that best fits your application - whether that’s a soft-start or VFD panel.
Open-ended, wide infeed tables
Maximize loading speed and productivity using the patented SmartGrind system and hydraulic feed roller down pressure. Open-ended, wide infeed tables are designed to make over-the-side loading easy and efficient.
Series II duplex drum system
Improve cutting performance using the patented Series II duplex drum system designed with reversible hammers and tips to help reduce daily maintenance and nearly double wear life.
Thrown object deflector (TOD)
Reduce the quantity and distance of thrown material debris with the TOD, strategically placed to reduce interference when loading over-length material.
Total enclosed fan-cooled electric motor
The HG4000E is equipped with a 500-hp (373-kW) WEG total enclosed fan-cooled electric motor to power the mill. A separate 50-hp (37.3-kW) electric motor powers the pump for the hydraulic circuits, while a 2-hp (1.5-kW) electric motor powers the fan to cool the hydraulic system.
SPECIFICATIONS
Electric Mill Motor Option One - 60 Hz
| Service Factor | 1.15 |
| Locked Rotor Amps | 3610 |
| Full Load Amps | 564 |
| Enclosure | TEFC |
| Rated Speed | 1790 rpm |
| Phase | 3 |
| Frequency | 60 Hz |
| Voltage | 460 Volt |
| Frame | 586/7z |
| Manufacturer | Weg |
| Drive Belt Type | Belt |
| Added Items | Terminal Block, Thermostat (155C), Inverter Duty, Crusher Duty, Roller Bearings |
| Approximate Weight | 3912 lbs |
| Power Factor | 0.86 |
| Nominal Efficiency | 95.8 (NEMA High) |
| Ambient Temperature | 40 c |
| Break Down | 200 |
| Locked Rotor (%) | 210 |
| Full Load Torque | 1447 ft-lb |
| Insulation Class | F |
| NEMA Design | B |
| Duty Cycle | S1 - Continuous |
Electric Hydraulic Motor Option Two - 50 Hz
| Drive Belt Type | Direct |
| Added Items | Terminal Block, C-Face |
| Approximate Weight | 864 lbs |
| Power Factor | .87 |
| Nominal Efficiency | 94.3 (IE3) |
| Ambient Temperature | 40 c |
| Break Down | 270 |
| Locked Rotor (%) | 250 |
| Full Load Torque | 177 ft-lb |
| Insulation Class | F |
| NEMA Design | N |
| Duty Cycle | S1-Continuous |
| Service Factor | 1 |
| Locked Rotor Amps | 534 |
| Full Load Amps | 68.5 |
| Enclosure | TEFC |
| Rated Speed | 1475 rpm |
| Phase | 3 |
| Frequency | 50 |
| Voltage | 380 |
| Horsepower | 50 hp |
| Frame | 225S/M |
| Manufacturer | Weg |
Electric Hydraulic Motor Option One - 60 Hz
| Drive Belt Type | Direct |
| Added Items | Terminal Block, C-Face |
| Approximate Weight | 536 lbs |
| Power Factor | 0.83 |
| Nominal Efficiency | 94.5 (NEMA Premium) |
| Ambient Temperature | 40 c |
| Break Down | 270 |
| Locked Rotor (%) | 230 |
| Full Load Torque | 146 ft-lb |
| Insulation Class | F |
| NEMA Design | B |
| Duty Cycle | S1 - Continuous |
| Service Factor | 1.25 |
| Locked Rotor Amps | 367 |
| Full Load Amps | 59.2 |
| Enclosure | TEFC |
| Rated Speed | 1775 rpm |
| Phase | 3 |
| Frequency | 60 |
| Voltage | 460 |
| Horsepower | 50 hp |
| Frame | 326T |
| Manufacturer | Weg |
Electric Fan Motor Option Two - 50 Hz
| Drive Belt Type | Direct |
| Added Items | Terminal Block, C-Face |
| Approximate Weight | 49 lbs |
| Power Factor | 0.83 |
| Nominal Efficiency | IE2 |
| Ambient Temperature | 40 c |
| Break Down | 250 |
| Locked Rotor (%) | 180 |
| Full Load Torque | 7.4 ft-lb |
| Insulation Class | F |
| NEMA Design | N |
| Duty Cycle | S1 - Continuous |
| Service Factor | 1 |
| Locked Rotor Amps | 20.9 |
| Full Load Amps | 3.32 |
| Enclosure | TEFC |
| Rated Speed | 1430 rpm |
| Phase | 3 |
| Frequency | 50 |
| Voltage | 380 |
| Horsepower | 2 hp |
| Frame | 90L |
| Manufacturer | Weg |
Electric Fan Motor Option One - 60 Hz
| Drive Belt Type | Direct |
| Added Items | Terminal Block, C-Face |
| Approximate Weight | 51 lbs |
| Power Factor | 0.84 |
| Nominal Efficiency | 86.5% (NEMA Premium) |
| Ambient Temperature | 40 c |
| Break Down | 300 |
| Locked Rotor (%) | 240 |
| Full Load Torque | 5.9 ft-lb |
| Insulation Class | F |
| NEMA Design | B |
| Duty Cycle | S1 - Continuous |
| Service Factor | 1.25 |
| Locked Rotor Amps | 19.6 |
| Full Load Amps | 2.61 |
| Enclosure | TEFC |
| Rated Speed | 1750 rpm |
| Phase | 3 Phases |
| Frequency | 60 Hz |
| Horsepower | 2 hp |
| Frame | 145T |
| Manufacturer | Weg |
Other Options
| Special Paint | Yes |
| Extended Warranty | Yes |
| Special Tools Group | Yes |
| Screens | Yes |
| Preventative Maintenance | Yes |
Axle/Suspension
| Wheels - Option Two | Aluminum |
| Tires - Option Two | 385/65R22.5 super singles |
| Wheels - Option One | Aluminum |
| Tires - Option One | 425/65R22.5 super singles |
| Capacity per Axle | 20000 lbs |
| Manufacturer - Option One | Hendrickson |
| Suspension Type | Spring |
| Number of Axles | 2 |
Chassis
| Frame Description | Unit body construction |
Radio Remote Control
| Channel Setting | 50 channels |
| Battery Type | AA (qty 6) |
| Operating Range | Up to 300' (91.4 m) |
| Switches | Sealed membrane |
| Operational Faults | Yes |
| Machine Information | Yes |
| Engine Information | Yes |
| Display Type | LCD |
Control Station
| Switches | Moisture-proof, toggle style |
| Gauges | Hydraulic pressure (implement circuit) |
| Machine Information | Yes |
| Engine Information | Yes |
| Display Type | LCD |
| Operational Faults | Yes |
Electrical System
| System Protection | Fused |
| System Voltage | 380V or 460V |
Discharge Conveyor Hydraulics
| Motor Series | Char-Lyn 6000 Series, Geroler |
| Pump Flow at Maximum RPM | 14.7 gpm |
| Pump Type | Fixed displacement, gear pump |
| System Type | Open-loop |
| System Relief Pressure | 3000 |
Implement Hydraulics
| System Relief Pressure | 3000 |
| Pump Flow at Maximum RPM | 25.9 (60HZ) ; 24.9 (50HZ) |
| Pump Type | Variable displacement, axial piston |
| System Type | Open-loop, pressure- and flow-compensated |
Hydraulic System
| Filtration Method | Dual in-tank return filters (B5=200) |
| Recommended Oil | Vermeer HyPower 68 |
| Tank capacity | 60 gal |
| Number of Coolers | 1 |
Discharge System - Single Belt Design
| Load Height | 14 ft |
| Belt Speed | 529 ft/min |
| Drive Motor | Fixed displacement, Geroler |
| Magnetic Drive Roller Diameter | 12.8 in |
| Standard Drive Roller Diameter | 12.8 in |
| Idler Roller Bearing | 1-15/16, 4-bolt flange |
| Idler Roller Diameter | 12 in |
| Return Roller Quantity | 3 |
| Belt Design | 3-ply - 330# with V-cleat |
| Width | 48 in |
| Length | 71.3 ft |
| Splice | R2-stainless steel |
Screens
| Anvil Type | Fabricated steel with replaceable wear surfaces |
| Liner Dimensions | 1/2" (1.3 cm) thick x 5" (12.7 cm) wide x 61.6" (156.5 cm) long |
| Millbox Lid Liner Dimensions | Abrasion-resistant steel |
| Number of Sides | 1 |
| Screen Area | 3131 sq in |
| Screen Type | Fabricated out of abrasion-resistant steel |
| Screen Dimensions | 3/4" (1.9 cm) thick |
| Number of Screens | 2 |
Chipper Drum
| Center Retention Pin Dimensions | 2" (5 cm) dia. x 75.25" (191 cm) long |
| Number of Tips | 18 |
| Number of Hammers | 9 |
| Bearing - Inner Race Diameter | 4.3 in |
| Bearing Type | Double-row, spherical roller |
| Drum Speed | 845 rpm |
| Drum Skin Thickness | 1.5 in |
| Tip Diameter | 31.3 in |
| Drum Diameter | 22.5 in |
| Millbox Opening | 60" (152 cm) wide x 26" (66 cm) high |
| Drum Cutting Width | 60.6 in |
Duplex Drum
| Center Retention Pin Dimensions | 2" (5 cm) dia. x 75.25" (191 cm) long |
| Number of Tips | 18 |
| Number of Hammers | 9 |
| Bearing - Inner Race Diameter | 4.3 in |
| Bearing Type | Double-row, spherical roller |
| Drum Speed | 1125 rpm |
| Drum Skin Thickness | 1.5 in |
| Drum Cutting Width | 60.6 in |
| Drum Diameter | 22.5 in |
| Millbox Opening | 60" (152 cm) wide x 26" (66 cm) high |
| Tip Diameter | 31.3 in |
Safety System
| Deflector Position | Variable |
| Thrown Object Deflector | Standard |
Standard Infeed System
| Feed Roller Down Pressure | Adjustable |
| Drive Planetary | 34.2:1 |
| Drive Motor | Fixed displacement, Geroler |
| Number of Teeth | 10 bars |
| Tooth Design | Serrated bars |
| Material Type | Fabricated steel |
| Maximum Feed Height | 26 in |
| Infeed Roller Diameter | 28 in |
| Infeed Roller Weight | 1000 lbs |
| Infeed Roller Width | 58 in |
| Infeed Floor Construction | Welded steel with replaceable UHMW wear plates |
| Front Idler Roller Construction | Self-cleaning steel auger |
| Drive Roller Construction | Welded steel |
| Drive Type | Radial piston motor |
| Material Construction | steel |
| Feed Conveyor Type | Welded slat chain |
| Flare Construction | Integrated with frame |
| Loading Height | 6.5 ft |
| Feed Table Capacity | 4.8 cu yd |
| Feed Table Length - Option One | 15 ft |
| Feed Table Depth | 21 in |
| Feed Table Width | 60 in |
Electrical Panel
| Weight | 3020 lbs |
| Depth | 26 in |
| Width | 119 in |
| Height | 90 in |
General Dimensions and Weights- Skid Mount with Long Infeed
| Sound Power | 110.2 db(A) re1pW |
| Front Pad Weight | 13900 lbs |
| Rear Pad Weight | 25000 lbs |
| Weight | 38900 lbs |
| Maximum Height - Folding Conveyor | 143 ft |
| Maximum Length - Folding Conveyor | 47.1 ft |
| Maximum Width | 100 in |
General Dimensions and Lengths - Long Infeed
| Weight | 38900 lbs |
| Maximum Height Transport with Dolly | 11.9 in |
| Maximum Width Transport - with Dolly | 8.4 ft |
| Maximum Length (Operation) | 47.1 ft |
| Maximum Length - Transport | 31.1 ft |
Electric Mill Motor Option Two - 50 Hz
| Drive Belt Type | Belt |
| Added Items | Terminal Block, Thermostat (155C), Inverter Duty, Roller Bearings |
| Approximate Weight | 4346 lbs |
| Power Factor | .87 |
| Nominal Efficiency | 95.7 (IE2) |
| Ambient Temperature | 40 c |
| Break Down | 220 |
| Locked Rotor (%) | 210 |
| Full Load Torque | 1750 ft-lb |
| Insulation Class | F |
| NEMA Design | N |
| Duty Cycle | S1-Continuous |
| Service Factor | 1 |
| Locked Rotor Amps | 4730 |
| Full Load Amps | 675 |
| Enclosure | TEFC |
| Rated Speed | 1490 rpm |
| Phase | 3 |
| Frequency | 50 |
| Voltage | 380 |
| Horsepower | 500 hp |
| Frame | 355 M/L |
| Manufacturer | Weg |
